RAMCO HILUX

India's best rated Boards & Tiles for Wall, Ceiling, Panel Systems. It introduced the innovative Calcium Silicate Board, a versatile building material, using Japanese technology from the ASK Corporation, Japan.Dealer,Manufacturer,India,producers

Dry Wall Solution      >>       INSTALLATION
  • PARTITIONS
  • FIRE RATED PARTITION
  • Two Hour Partition
  • METAL FRAMED PARTITIONS
  • One Hour Partition Four Hour Partition
    Single Layer Partition One and Half Hour Partition
  • ALUMINIUM STUD PARTITION
  • Partition with CSB Fillets Two Hour Partition
  • TIMBER STUD PARTITION
  • Double Layer Partition
  • FIRE RATED HIGH WALLS
  • WALL LININGS
  • One Hour Partition
  • JOINTING & FINISHING
  • FIRE RATED HIGH WALLS (Four HOURS)

    Fire rated high walls (Non-load bearing) consist of two layers of 12 mm thick Hilux Calcium Silicate Boards, screw fixed to 1 mm thick G.I. cold rolled boxed studs and channels to achieve 3 10000 mm height. 50 mm thick x 64 Kg/m density, ceramic wool is placed in the cavity to get two hours fire resistance.

    PERFORMANCE

    System Thickness198 mm
    Fire ResistanceTwo Hour
    Sound Insulation43 dB
    Maximum Height10000 mm

    INSTALLATION

    Frame Work

    Floor & ceiling channel is screw fixed to the floor with the help of nylon sleeves and wood screws at 450 mm centres. The same channel is then fixed to the soffit making it plumb to the floor channel in the same manner. The studs, cut 5 mm shorter, are placed vertically into the floor and ceiling channel at 610 mm centres. The cut -outs of the studs are kept in a line to accommodate services. Fixing channel is also fixed horizontally if the partition height exceeds the board length on both side of stud. Necessary metal or wood batons are also incorporated to accept load of any material like cupboard etc. at this stage only.

    Board Fixing

    Two layers of Hilux Calcium Silicate tapered edge boards are screw fixed to either side of stud and channel by self drilling & taping screws having Phillips head with under head cutter, of suitable length (10 mm + thickness of the board) at 200 mm centres, keeping 12 mm away from the edges and 40 mm from the corners. No screw is to be provided at the centre in first layer of boards on both sides because screws of second layer will penetrate through the first layer, i.e. first layer boards are to be screwed at the edges only. A gape of 1.5 - 2 mm is also provided between the boards. The square edges of outer layer boards, are chamfered by 4 x 3 mm, or made tapered(40 x 1.5 mm) at site, by grinding them, before fixing. The vertical joints are staggered in each layer and also in respect to the other side, to maintain the alignment and strength of the partition and also to avoid through joints to maintain performance criteria.

    Insulation

    Ceramic wool 50 mm thick and 64 Kg/m density is placed in the cavity after completing board fixing on one side of the partition.

    Jointing & Finishing

    Hilux Calcium Silicate Boards joints of outer layer are filled and finished with specially formulated jointing compound and 48 mm wide fiber tape to get seamless finish.

    Details

    Hilux Board2 x 12 mm ThickTwo board on each side of studs
    Floor / Ceiling Channel148 x 32 x 32 x 1.0 mmTop and bottom perimeter of the partition
    Stud146 x 50 x 48 x 1.0 mmVertically at 610 mm c/c
    Intermediate Member45 x 15 x 15 x 0.9 mmFixed horizontal @ 915 mm c/c
    Screws (Phillips head)25 & 35 mm long, self drilling with under head cutter12 mm from the edge & 40 mm from the corner of the board at 200 mm c/c
    InsulationCeramic wool - 50 mm x 64 Kg/m3Placed in the cavity

    RAMCO HILUX
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